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Hyundai Veloster: Clutch Pedal. Repair procedures - Clutch System - Clutch SystemHyundai Veloster: Clutch Pedal. Repair procedures

Hyundai Veloster 2011-2017 Service Manual / Clutch System / Clutch System / Clutch Pedal. Repair procedures

Inspection

Clutch Pedal Inspection
1.
Measure the clutch pedal height (from the face of the pedal pad to the floor board) and the clutch pedal clevis pin play (measured at the face of the pedal pad.)
Standard value
Stroke (A): 130 ± 0.3 mm (5.1181 ± 0.0118 in.)
Free play (B): 7 ~ 10 mm (0.2756 ~ 0.3937 in.)
Height (C): 194.5 mm (7.6575 in.)

Ignition Lock Switch Inspection
1.
Disconnect 2P-connector from a ignition lock switch.
2.
Disconnect the ignition lock switch. (if you can install a tester with the switch fixed, this step can be omissible)
3.
Check for continuity between terminals. (refer to the table below)
•
If there is difference between what tested and the table above, replace the ignition lock switch with a new one.
Pedal position
 Clutch switch
 Ignition lock switch
Released
Pressed (Continuity)
 Released (Open)
Fully pressed
Released (Open)
 Pressed  (Continuity)

Standard value
Full stroke (A): 12.0 ± 0.3mm (0.4724 ± 0.0118 in.)
ON-OFF point (B): 2.0 ± 0.3mm (0.0787 ± 0.0118 in)


Removal

•
Do not spill brake fluid on the vehicle; it may damage the paint if brake fluid does contact the paint, wash it off immediately with water.
1.
Remove the battery and ECM.
(Refer to "Manual transaxle system" in MT group)
2.
Disconnect the clutch tube (B) and reservoir hose (A) from the clutch master cylinder.

3.
Disconnect the push rod from the master cylinder by removing the snap pin (A) and washer (B).

4.
Remove the clutch pedal mounting bolt (A) and nuts (B-2ea).
Tightening torque:
(A) 16.7 ~ 25.5 N.m (1.7 ~ 2.6 kgf.m, 12.3 ~ 18.8 lb-ft)
(B) 18.6 ~ 23.5 Nm (1.9 ~ 2.4 kgf.m, 13.7 ~ 17.4 lb-ft)
5.
Disconnect the ignition lock switch connector (C) and clutch switch connector (B).

6.
Remove the clutch pedal and the master cylinder assembly together.


Installation

1.
Installation is in reverse order of removal.
•
GDI: Perform bleeding air procedure in clutch release cylinder after pouring the brake fluid.
(Refer to Clutch Release Cylinder - "Adjustment")
•
T-GDI: Perform bleeding air procedure in concentric slave cylinder after pouring the brake fluid.
(Refer to Concentric Slave Cylinder Assembly - "Adjustment")

Clutch Pedal. Components and Components Location
Components 1. Reverse hose 2. Master cylinder 3. Ignition lock switch 4. Clutch switch 5. Clutch arm assembly 6. Pedal pad ...

Clutch Release Cylinder. Components and Components Location
Components 1. Union bolt 2. Gasket 3. Tube joint 4. Clutch tube 5. Valve plate 6. Valve spring 7. Bleeder screw 8. Release cylinder 9. Return sprin ...

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Additional safety precautions
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