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Hyundai Veloster: Panoramaroof. Repair procedures - Exterior - Body (Interior and Exterior)Hyundai Veloster: Panoramaroof. Repair procedures

Hyundai Veloster 2011-2017 Service Manual / Body (Interior and Exterior) / Exterior / Panoramaroof. Repair procedures

Replacements

Movable glass Replacement
1.
Open the movable glass fully.
2.
After loosening the mounting screws, then remove the movable glass (A).
•
Do not damage the screws.

3.
Installation is the reverse of removal.
Motor Replacement
•
Confirm the position of guide whether it is closed or not when you remove the motor.
1.
Remove the roof trim.
(Refer to the BD group - "Roof Trim")
2.
Disconnect the motor connectors (B), remove the screws and then remove the motors (A).
3.
Installation is the reverse of removal.
•
Make sure to initialize the motor.
Wind deflector Replacement
1.
Open the movable glass fully.
2.
Remove the wind deflector mounting bracket (A) as arrow.
3.
After loosening the mounting screws, then remove the wind deflector (A).
4.
Installation is the reverse of removal.
Roll Blind Replacement
[Removal]
1.
Remove the roof trim.
(Refer to the BD group - "Roof Trim")
2.
After loosening the mounting screws, then remove the roll blind support lower assembly (A).
3.
Remove the roll blind (A) by pulling it at a right angle.

•
When you removing it, be care of that an edge (B) is dashed against the frame of vehicle because the roll blind tension looses.

[Installation]
1.
Installation is the roll blind (A).

•
When you install it, be care of that an edge (B) is dashed against the frame of vehicle because the roll blind tension looses.

•
When the tension of roll blind is removed, Push an edge (B), Turn it counterclockwise 19~21, Install it by removing the push.
2.
Install the screws to the roll blind support lower assembly (A).
3.
Install the roof trim.
(Refer to the BD group - "Roof Trim")
Panoramaroof Assembly Replacement
[Removal]
1.
Remove the following items :
A.
Front seat
(Refer to the BD group - "Front Seat")
B.
Rear seat
(Refer to the BD group - "Rear Seat")
C.
Interior trim
(Refer to the BD group - "Interior Trim")
D.
Roof trim
(Refer to the BD group - "Interior Trim")
E.
Tail gate
(Refer to the BD group - "Tail Gate")
F.
Roof antenna
(Refer to the BE group - "AVN Head Unit")
2.
Open the movable glass fully.
3.
After loosening the mounting screws, then remove the movable glass (A).
•
Do not damage the screws.

4.
Remove the wind deflector mounting bracket (A) as arrow.
5.
After loosening the mounting screws, then remove the wind deflector (A).
6.
Loosen the panoramaroof mounting nuts (A).
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
[Front]

[Rear]
7.
Loosen the panoramaroof side bracket mounting bolts (A).
Tightening torque :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)

8.
Cut out the panoramaroof side seal (A) using the cutter (B).
•
Panoramaroof side seal needs to be changed to insure product quality.

9.
Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of front using a tool (09816-2P121, 09816-2P122).
•
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

•
Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
10.
Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of side using a tool (09816-2P121, 09816-2P122).
•
This blade has a inclination to push upward.(09816-2P121, 09816-2P122)
•
This blade has a inclination to push downward. (09816-2P123, 09816-2P124)

•
Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
11.
Open the space between chassis and sunroof using flathead screwdriver, and then cut the sealant of rear using a tool (09816-2P127).
•
Be careful of breaking center hole (A).
•
Be careful of breaking nut hole (B).

•
Be careful not to damage the panoramaroof when inserting tools between the chassis and panoramaroof.
12.
Cut the tape between the panoramaroof and the body. remove the panoramaroof (A).
•
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

[Installation]
1.
With a knife, scrape the old adhesive smooth to a thickness of about 2mm (0.08 in.) on the bonding surface around the entire panoramaroof opening flange
•
Do not scrape down to the painted surface of the body; damaged paint will interfere with proper bonding.
•
Remove the rubber dam and fasteners from the body.
•
Mask off surrounding surfaces before painting.

2.
Clean the body bonding surface with a sponge dampened in alcohol. After cleaning, keep oil, grease and water from getting on the clean surface.
3.
With a sponge, apply a light coat of body primer to the original adhesive remaining around the windshield opening flange. Let the body primer dry for at least 10 minutes :
•
Do not apply glass primer to the body, and be careful not to mix up glass and body primer sponges.
•
Never touch the primed surfaces with your hands.
•
Mask off surrounding surfaces before painting.

4.
Apply a light coat of glass primer to the outside of the fasteners.
•
Never touch the primed surface with your hand. If you do, the adhesive may not bond to the glass properly, causing a leak after the windshield glass is installed.
•
Do not apply body primer to the glass.
•
Keep water, dust, and abrasive materials away from the primer.

5.
Pack adhesive into the cartridge without air pockets to ensure continuous delivery. Put the cartridge in a caulking gun, and run a bead of sealant (B) around the edge of the panoramaroof (A) as shown. Apply the adhesive within 30 minutes after applying the glass primer. Make a slightly thicker bead at each corner.
6.
Fix the panoramaroof to center hall (A) of body, carefully install the panoramaroof to the body frame.
•
Work with a minimum of four persons when lifting the panoramaroof on or off the vehicle.

7.
Check the Clearance and gap for each side after installing the panoramaroof.
Section
 Clearance
 Gap
Front edge
 A-A
 2 ± 1 mm
 5 ± 1 mm
(0.0787 ± 0.0394 in)
 (0.1969 ± 0.0394 in)
Rear edge
 B-B
 1.2 ± 1 mm
 7 ± 0.5 mm
(0.0472 ± 0.0394 in)
 (0.2756 ± 0.0197 in)
Side edge
 C-C
 5 ± 1 mm
 4 ± 0.5 mm
(0.1969 ± 0.0394 in)
 (0.1575 ± 0.0197 in)

8.
Install the nuts (A) to the panoramaroof.
Tightening torque :
6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
[Front]

[Rear]
9.
Install the bolts (A) to the panoramaroof side bracket.
Tightening torque :
10.8 ~ 13.7 N.m (1.1 ~ 1.4 kgf.m, 8.0 ~ 10.1 lb-ft)

10.
Install the wind deflector (A) mounting screws.
11.
Install the wind deflector mounting bracket (A) as arrow.
12.
Install the screws to the movable glass (A).
•
Do not damage the screws.

13.
Close the movable glass fully.
14.
Scrape or wipe the excess adhesive off with a putty knife or towel. To remove adhesive from a painted surface or the windshield, wipe with a soft shop towel dampened with alcohol.
15.
Let the adhesive dry for at least one hour, then spray water over the roof and check for leaks. If a leak occurs, let it dry, then seal with sealant :
A.
Let the vehicle stand for at least four hours after windshield installation. If the vehicle must be driven within 4 hours, it must be driven slowly.
B.
Keep the windshield dry for the first hour after installation.
16.
Reinstall all remaining removed parts. Install the rearview mirror after the adhesive has dried thoroughly. Advise the customer not to do the following things for two the three days :
A.
Slam the door with all the windows rolled up.
B.
Twist the body excessively (such as when going in and out of driveways at an angle or driving over rough, uneven roads).
17.
Installation the following items
A.
Roof antenna
(Refer to the BE group - "AVN Head Unit")
B.
Tail gate
(Refer to the BD group - "Tail Gate")
C.
Roof trim
(Refer to the BD group - "Roof Trim")
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